How to choose the best sander for your job?! We’ve got you covered in our ‘Best belt sander reviews list’.
As you might know, sanders are available with various motor sizes and functions. That is to say, it includes variable speed control, automatic belt tracking, and other additional features. So, you just don’t choose one sander with the look and function. In fact, you have to look at a plethora of factors while settling on one.
In this list of belt sander reviews, I have gathered the 11 best belt sanders. Each of them is unique and stands out from the rest. To ensure you pick only the one that will suit your work, I have divided this blog into two sections.
The first section has a critical evaluation of each product to know what the product is. To be more precise, I have discussed the basic and additional features, what I like in the product, pros, and cons. You can use the “Who can use it” part to check if the product is the right fit for your job.
In the second section, I have prepared a comprehensive buying guide. If you do not know how to pick the best belt sander, go to this section first and then scroll up for the reviews.
So, let us begin reviewing.
Best Belt Sander Reviews:
- Best Belt Sander Overall: Makita 9903 Variable Speed Belt Sander
- Best Value for Money Belt Sander: Jellas 7 Amp Belt Sander
- Best Quality for Price Belt Sander: WEN 6502T
- Best Economical Belt Sander: WEN 6321
- Best Lightweight Belt Sander: Black & Decker DS321 Dragster Belt Sander
- Best Designed Belt Sander: Metabo SB8V2 Variable Speed Belt Sander
- Best Variable Speed Belt Sander: Porter-Cable 362 Belt Sander
- Best Performance Belt Sander: Makita 9403 4″ X 24″ Belt Sander
- Best Versatile Belt Sander: Genesis GBS321A
- Best Small Job Belt Sander: TACKLIFE 3 ×18-Inch Belt Sander
- Best Strong Belt Sander: Triton T41200BS 1200W / 10 Amp 4″ x 24″ Belt Sander
Best Belt Sander Overall: Makita 9903 Variable Speed Belt Sander
Makita’s is our top pick belt sander as it is the most reliable one you could ever have. It has an 8.8-amp motor and a variable speed control function.
Features
- 16.4-foot power cord
- Auto-tracking belt
- Strong 8.8 amp motor
- Variable speed dial
- Includes 1 belt and dust bag
- Sands metal or wood. Removes rust and paint
- Double insulated
What I liked about it?
The simple design of this belt sander offers better balance. Its expanded bottom design also allows you to sand flush against the wall.
There is also a large front grip for ease of usage while using the tool. Part of what makes this the greatest overall belt sander is the ease of use.
The sander’s auto-tracking belt system tracks the belt without adjusting it and thus offers the best results. The Makita’s innovative design allows you to sand flat to the wall with the sander’s nose and side. The Makita only produces 85 decibels of noise, significantly less noise level than some of its competitors.
Pros
- Simple innovative design
- Less noise level
Cons
- No graphite soleplate
- Cast metal piece front roller causing slight vibration when sanding
- Same power as 4 x 24 sander
- It needs slight nose down pressure to balance the hand pressure
Who can use it?
It’s a versatile and efficient machine that’ll work for a wide range of woodworking projects. This is the ideal tool for cabinetry work or any other woodwork because it is powerful, swift, and quiet. It’s perfect for use at home or in the workshop.
Furniture makers, carpenters, deck builders, and general contractors can have this as the best belt sander option.
Best Value for Price Belt Sander: Jellas 7 Amp Belt Sander
Jellas may not be the most well-known brand, but its products are as productive as the best brand in this industry. The Jellas 3 by 21-inch belt sander is, in reality, the most fantastic bargain sander on the list, enabling efficient and appropriate use.
Features
- Toolless adjusting knob for belt tracking
- 2 in 1 vacuum adapter. This comes in 32 mm and 35 mm
- Different 10 pcs grinding paper
- Final finishing with very fine 240 or more
- Sanding between coats with fine 180-220
- Surface preparation planed wood with medium 120-150
- Rough surface preparation for paint removal with coarse 80-100
- Shaping wood, heavy paint, or any material removal with very coarse 60 or less.
- 76 x 533 mm (3” x 21”) sanding area
- 7 amp motor with copper winding
What I liked about it?
The 2-in-1 dust collection bag has a significant volume and vacuum attachment. The variable speed dial allows quick changeover. Furthermore, a distinctive over-mold handle gives you that extra grip and convenience. And, the 7 amp motor ensures that this sander meets all of your needs.
Pros
- Don’t take off too much material quickly
- Comes with clamps
Cons
- No continuous belt alignment
- Heating issue
Who can use it?
If you are looking to finish the entire planks or strip off coating materials, then you should definitely try this sander. You can use it for polishing, stripping paint, or derusting. Since I am more of a DIY person, I like this tool.
Best Quality for Price Belt Sander: WEN 6502T
Although sanding might be time-consuming, you can surely enjoy it if you use the correct tool. The WEN 6502 is the finest choice, thanks to its sleek design and appealing color scheme. This versatile 2-in-1 belt sander comes with two-disc belts that measure 4″ x 36″ and 6″ x 6″, respectively.
Heads up: This is the only stationary belt sander in our list. So when you are looking for a mobile alternative? Then check out the rest of this best belt sander review list ;-).
Features
- Beveling work table
- 2.25-inch Dust port
- Two-in-one tool
- 36-inch belt length
- 6 feet cord length
- 4.3 amp power source
- 80-grit sanding belt
- 80-grit sanding disc
What I liked about it?
The belts are enhanced by their capacity to tilt from different angles from zero to ninety degrees. Thus, it allows for increased coverage and productivity.
The cast iron base makes it suitable for heavy-duty operations and large jobs. The base absorbs heavy vibrations and provides a secure grip on the device.
The WEN Belt Sander sands smooth and easily eliminates all rough edges and splinters from wood and timber. The belt disc sander includes a miter gauge for consistent sanding on slanted edges and a stop bar for prevention and protection. You also get a 2.25-inch dust port to attach a dust extractor.
Pros
- Removable miter gauge with a stop bar
- A solid heavy cast iron base
Cons
- Poor cog-type belt
- Overheat
- Flimsy dust port
Who can use it?
One of my friends was making an Adirondack chair when he used this product. The chair had different surface sizes and shapes that needed sanding. And, this sander worked extraordinarily. So, if you are a woodworker or sanding steel, pick this as an affordable one too.
#5 Best Economical Belt Sander: WEN 6321
The WEN 6321 is an upgrade of the previous model, and it excels in terms of finishing. This gadget has an all-black appearance. I like the bursts of orange that draws my attention.
Features
- Quick Release Sanding Belt
- Lockable trigger
- Tracking Adjustment Knob
- 7 amp Motor
- 80-grit sanding belt
- Dust collection bag
What I liked about it?
This tool includes a 7 AMP motor that spins the belt at 820 feet per minute, allowing it to complete any project swiftly and efficiently. Its compact design and lightweight decrease putting in hard effort. So, you do not take long to do the job. The rapid-release function complements this feature.
It makes it simple to replace sandpapers or adjust grits. Furthermore, the front roller has an enlarged front that extends past the housing edges, reaching tight spaces or corners. As a result, you’ll be pleased with the flawless finish that will make your project stand out.
Pros
- Strong reliable motor
- Lightweight
Cons
- Poor dust collection mechanism
- No variable speed control
Who can use it?
If you are a DIYer, you can surely try this tool. Hobbyists and starters working on smaller projects will love this sander.
Best Lightweight Belt Sander: Black & Decker DS321 Dragster Belt Sander
This compact and lightweight belt sander weighs only 8.2 pounds and has a 7 amp motor that operates 800 feet per minute. It comes at a reasonable price.
Features
- Adjustment knob and belt release lever
- Three-position handle – retractable
- Cloth dust bag
- 6.0 amp motor
- Front roller
- 21-inch belt length
What I liked about it?
It’s a low-cost belt sander with a revolutionary front roller architecture. It simplifies your effort to reach tight spaces. This sander also comes with a retractable handle in three positions. So, you can have complete control over the tool.
Finally, its dust port will assist you in keeping the work area clean. As a result, it improves vision and maintains your workspace free of excessive dust and debris. However, you will see some dust around despite the port.
Pros
- Can reach tight spaces
- Sands thick materials
Cons
- Belt slide sideways
- A little noisy
- Lack of dust pickup
- Inefficient miter gauge
- Flimsy table
Who can use it?
If you are a home enthusiast who likes accessing even the smallest corners, this one’s for you. It has enough power to quickly and efficiently do the job.
Best Designed Belt Sander: Metabo SB8V2 Variable Speed Belt Sander
With Hitachi (now known as Metabo), comfort is always a top priority. Because of the soft elastomeric grip handle, Metabo SB8V2 is among the most ergonomic models.
Features
- Dust bag mounted on the left side
- Clear front cover tracking window
- Variable speed dial
- 9 amp motor
- Wear-resistant V-belt
What I liked about it?
Hitachi SB8V2 belt sander features a long-lasting V-belt resistant to wear and tear, delivering a long lifespan. It is combined with a comfortable grip surface on major and auxiliary handles.
This amazing sander has a 9.0-amp motor that can reach speeds of 820 to 1,475 feet per minute. It weighs roughly 9.5 pounds. So, you do not have to bench press 250 pounds to sand.
The tracking window on the sander is also a nice addition because it improves the vision of both the sanding belt and the area you’re sanding.
The dust collection bag is installed on the left-hand side of this belt sander. It enhances corner sanding operations and reduces flying wood dust particles.
Pros
- Easy to use
- Good belt adjustment
- Good warranty
- Balance of price, quality, and performance
Cons
- Poor belt tracking system
- It cannot be used to sand small objects
Who can use it?
My friend used this tool for sanding down the sub-floor, which got swollen because of some water damage. He had never worked with a sander before. But, this was easier to use. There was absolutely no gouging of wood at all. It works like a monster for large projects.
Best Variable Speed Belt Sander: Porter-Cable 362 Belt Sander
With a powerful 12 amp motor that sits right over the plate, this 4″ x 24″ sander gives you variable speed control and better balance. It is like a beast. In a very short time, it can hog a lot of wood.
You can adjust your speed levels from 1000 to 1500 SFPM. Moreover, it has a belt-tracking knob so you can quickly and easily change it.
Features
- Variable speed dial
- Fingertip tracking knob
- Quick-release change lever
- 360-degree bag for dust collecting
- 12 amp motor
What I liked about it?
The big dust collection bag can revolve 360 degrees, making it extremely effective at gathering dust. The ergonomically constructed handles add to your convenience. The only thing that you have to take care of is to keep it moving on softwood. Otherwise, it may ruin your entire project.
Pros
- Strong and powerful
- Can split the parts
Cons
- Comparatively expensive
- Heavy belt sander
- No dustbag pivot tube
- No delicate trim work
Who can use it?
The Porter-Cable 362 Belt Sander fits the bill whether you want to use it commercially or for residential purposes. It comes with a powerful motor. Professionals and hobbyists are likely to benefit the most from the Porter-Cable 362 Belt Sander. It works well whether you are a paint contractor or a woodworker.
Best Performance Belt Sander: Makita 9403 4″ X 24″ Belt Sander
Makita is well-known around the world for providing long-lasting, powerful tools for a variety of jobs. With 11 amp and 240 volts, this belt sander is the most powerful on the list. A 4 by 24-inch belt’s speed and sanding efficacy allow large areas to be covered swiftly and quietly.
Features
- 360-degree swiveling dust bag
- Labyrinth construction
- Large front grip
- Long and wide belt
- Quietest belt sander in its group
What I liked about it?
A big front grip for convenience and a swiveling 360° dust bag collection are standard features on any decent sander. In addition to this, Makita 9403 4″ X 24″ Belt Sander also has a unique flush design. It offers added protection with double insulation. The additional features include a corded sander with a simple belt changeover lever, making maintenance a breeze.
Pros
- Heavy-duty sander
- Double insulation
Cons
- Expensive Belt Sander
- No variable speed control
Who can use it?
Recently, my neighbor got a new oak floor in their bedroom. Since she was not well-versed in using a drum sander, she tried her luck with this one. It was so smooth and quiet. It really cuts like the devil. However, the bag did not help much. To be honest, it is more like an advertisement tag. So, watch out for this as you don’t want to sand the cord. Big job, woodworkers, this one’s for you.
Best Versatile Belt Sander: Genesis GBS321A
This tool comes with speeds ranging from 390 to 1180 feet per minute. The model is arguably the most reliable belt sander. It can sand delicate materials or applications that demand low speeds.
Features
- Auto-track system
- Dust collection cloth bag
- Single lever quick-change
- 8.0 amp motor
- Variable speed control
- 6.5 feet cord length
- 21-inch belt length
What I liked about it?
Its sleek design makes it extremely adaptable since it can easily fit into tiny spaces. The single-lever belt replacement also makes it simple to replace the sanding belt quickly and with minimal effort.
Because of the flexible front handle, controlling this belt sander isn’t difficult.
Pros
- Easy-to-handle design
- Variable Speed
- Quick belt change
Cons
- Dust bag is not so good
- Makes noise
Who can use it?
Genesis GBS321A is good for a general contractor or a hobbyist. If you have a project in hand which requires menial downtime, this is the one to rely on.
Best Small Job Belt Sander: TACKLIFE 3 ×18-Inch Belt Sander reviewed
In terms of product features, the Tacklife belt sander is an excellent choice.
Features
- Two vacuum adapters and a dust box
- Variable speed dial
- Lock-on feature
- 2 screw clamps
- 5-amp motor
What I liked about it?
The dust collection system comes with a box and two adapters, ensuring that it is always clean to use. In addition, a variable speed knob and a lock-on button make it simple to sand your surfaces efficiently. 13 extra 80 and 120 grit sanding belts are included, saving you money over the long term. Two metal clamps for stationary use are also included to enhance its use as a sander.
Pros
- Work as sanding platform
- Attached box to collect dust
Cons
- Slows down after using a while
- Heating issue
Who can use it?
This sander is worth using if you are not sanding heavy surfaces. I have heard feedback that reported about problems such as shutdown and overheating. So, if you don’t have to sand for a long time, you can try this out.
Best Strong Belt Sander: Triton T41200BS 4″ x 6″
It offers a variable-speed dial. The belt changes are quick and straightforward with the rapid belt-change lever. You can also mount this sander to your workbench and make a stationary belt sander out of it.
Features
- Variable-speed dial with 2550 rmp max
- Fingertip belt-tracking knob
- Powerfull 10 amp motor
- Power lock button
- Possible to mount to working bench
- Weight: 13.22 lbs
What I liked about it?
Known for quality construction, this power tool is quite heavy. With so much weight, you do not have to put in a lot of effort while sanding. It is built to last. Also, the lock on the power is pretty handy when sanding larger areas.
Pros
- It’s easy to use, to change the belts and to romove the stock.
- Customize belt speed
- 3 year warranty
Cons
- Heavy Belt Sander
- Belt might shift from left to right too easily, although I haven’t experienced it.
- Poor dustbag, chances are, wooddust will be laying everywhere after you’re finished
Who can use it?
It makes it ideal for home remodeling, remodeling, cabinet making, or woodworking jobs. And for heavy-duty work this Triton T412S00BS is your mate!
My Verdict
There’s no doubt about it that Makita 9903 Variable Speed Belt Sanding is my top choice.
It is ideal for both amateur and general contractors. It boasts a powerful 8.8 AMP motor with electric speed control that maintains a constant speed even when under load. The auto-tracking belt system allows you to follow the belt without modifying it.
I love the revolutionary design as it enables me to sand flat against the wall by using the sanding tool’s snout and sides. The Makita also has a low noise output of 85dB. This tool is best because of its wide front handle, and efficient dust collection.
The 16.4-foot long power cable provides maximum agility, and compact size design allows for the optimum balance.
Buying Guide For Your Best Belt Sander
In the first half, I reviewed the 11 most helpful belt sanders. Here comes the part where you will actually decide which one to go for. The guide includes all the necessary information for picking the sander by considering its size, weight, speed, and power.
Let’s begin.
A smooth finish is essential for any DIY or home remodeling jobs or woodworking projects, and sanding is an excellent way to achieve this. Sandpaper is helpful for minor projects, but you’ll need an electric sander for most DIY large projects.
Although their primary purpose is sanding wood, the belt sander gets used for various grinding jobs. Sometimes, this also extends to sharpening metal equipment.
As helpful as they are, you should not go for the very first belt sander that comes across. That’s because they come in a variety of styles like a stationary and handheld belt sander. They also have a range of unique features suitable for several projects and general contractors.
A sanding belt is coupled to two drums that are spun by an electric motor. As a result, a high-speed, continual sanding mechanism is created. They are generally portable, but stationary belt sanders are also available at a higher cost.
Electric belt sanders are a powerful tool to use. You can find them at different prices based on a few crucial features, but they are still reasonably priced.
Now you may not be able to settle on the best belt sander to choose. Yes, buying a belt sander is challenging, but some important factors can help.
Power
The most crucial aspect of any device is its power. The model’s power supports all of the other functions and provides a wonderful experience. For instance, a 9 amp motor power can run much better than a 2.5 amp power.
You will find electric motors, rated in amps (A) in corded power sanders. The portable sanders are powered by a battery and measured in volts (V). For heavier motors, this measurement is calculated in horsepower (HP). These are the typical bigger benchtop models.
Durability
A device should be long-lasting to perform its function and ensure that you’re using it to its full potential. It must be able to handle prolonged/much pressure in the workplace while delivering consistent results. That means it should be sturdy and should not wear out quickly even when applying much pressure for sanding.
You cannot afford to replace a tool regularly. As a result, your one-time investment should meet the needs. Don’t forget the warranty.
Additional Accessories with the Sanders
Belt sanders alone are an excellent purchase that will see a lot of usage in the workplace. On the other hand, sandpaper will be used up quite rapidly on larger works due to the nature of their use, necessitating replacements. Consider the type and number of items you’ll require. Any belt sander that comes with accessories or extra sandpaper is always a good deal.
Lock-On Feature
You’ll probably leave the power button pressed for extended periods. This cannot be easy on the hands and can reduce the sander’s durability. Not to mention the inconvenience of using a handle that isn’t ergonomically sound.
However, many electric belt sanders on the market contain a safety feature known as a lock-on. This allows users to press it down, and the sander will continue operating without holding the switch. This not only makes sanding a lot more pleasant, but it also allows you to utilize both hands at the same time while sanding.
Size
Several belt sander sizes are available. But, it all boils down to the work you have to do with the sander. It’s also worth noting that the dimensions correspond to the size of the sanding belt they employ.
The two most common belt sander sizes are 3 x 21 inches and 4 x 24 inches. The 3 x 21-inch woodworking tool appears to be the most preferred tool. Its small and compact design makes it easy to use and perfect for everyday woodworking chores.
The 4 x 24-inch belt sanders are ideal for sanding large panels. Also, they stand as a powerful industrial sanding machine in various other situations.
Dust Collection
A belt sander creates a lot of dust, which means you’ll have to clean up after sanding each time.
An integrated dust canister or bag is always a good idea. Ensure it’s big enough, so you don’t have to keep cleaning it while sanding. Some types include a dust port or allow the dust bag/canister to be removed.
Purpose
You can use these powerful tools to smooth off edges and sand out blisters from surfaces quickly. They are aggressive and are often utilized exclusively at the beginning of the project. But often, a sander also gets used to remove paint or other types of wood finishing.
Ease of use
These power tools are considerably different from traditional power tools like drill discs, and they do take some getting used to. They’re a lot bulkier, and they’re also a lot more energetic when they’re running. So, mastering your sander is crucial to getting the finest results.
If you’ve never used it before, take some time to learn about it. Read the handbook, and learn all of its features. Like replacing the belts, using the variable belt tracking, and using it on the surface. First, understand how to use the sanders to their full potential.
You may have to practice on a few different types of materials before moving on to your actual job. Moreover, you must obtain some experience, or you risk ruining your sanding project and having to start over.
Conclusion
Sanding is a necessary aspect of most woodworking tasks. So, you cannot get away without sanding if you are constructing furniture or making minor adjustments. For most home improvement projects, you need to carry out this process.
One of the most dependable sanders is the belt sander, which is multifunctional and easier to use than the other varieties. However, to get the most out of this equipment, you must choose the best among the many possibilities available.
The belt size, motor power, weight, and speed are considered when choosing the best belt sander model.
Bonus Tips for Good Sanding
- If you press too hard, you’ll remove extra material than you intend.
- Always have diagonal sideways strokes than to and fro.
- Hold the sander with two hands and carefully apply it to the surface, increasing the pressure as you sand.
